OPW 68EZR-7575 3/4" Reconnectable Fuel Breakaway — ZAMAK Body, Dual-Valve Safety

The OPW 68EZR-7575 3/4" reconnectable breakaway is a fuel-dispensing safety coupling that separates under pull force and can be quickly reconnected to stop spills and protect equipment.

This reconnectable breakaway is engineered for retail fueling stations where vehicle drive-offs, hose snags or unexpected tension on the dispenser hose can cause damage and fuel loss. Built on the proven 66Rec technology platform, the OPW 68EZR-7575 is a rugged, serviceable safety device that limits spillage by automatically sealing both sides when separated, while offering a simple push-twist-click reconnection that field crews can perform quickly and reliably.

How does the breakaway reduce fuel spill risk during a drive-off?

When subjected to excessive pull force—up to approximately 350 pounds—the breakaway separates cleanly at a designed shear point. Dual internal valves seat automatically to shut off flow from both sides, minimizing the volume of fuel that can escape and protecting the dispenser and hose ends from damage.

• Separates at ~350 lb pull force to prevent larger system failures
• Dual valves snap shut on separation to limit fuel spillage
• Reduces damage to dispenser fittings and hose connections

What makes reconnection fast and secure for service crews?

The OPW 68EZR uses a push-twist-click reconnection method designed for speed and unambiguous confirmation. Field technicians realign the valve parts, push the halves together, twist, and listen for an audible click that indicates the coupling is locked and able to resume normal service.

• Push-twist-click action for single-person reconnection
• Audible click provides positive mechanical confirmation of a secure mate
• Reconnection force is approximately 7 lb, enabling quick manual operation

What materials and internal design features improve durability and performance?

Constructed from a die-cast ZAMAK body with protective Zytel sleeves and Viton seals, the 68EZR combines corrosion resistance with reliable sealing across a wide temperature range. The internal double-poppet design reduces pressure drop through the coupling while stainless steel springs and acetal/Delrin components ensure consistent operation and long service life.

• ZAMAK die-cast body and Zytel sleeves for corrosion resistance
• Viton main seals and stainless spring for chemical and weather durability
• Double-poppet architecture for low pressure loss and reliable shutoff

How should the 68EZR be installed to function correctly on different hose setups?

Proper placement depends on hose routing. For high-hanging hoses, always pair the 68EZR with a straightening hose of at least 9 inches (for example, OPW 66H) to ensure correct alignment and operation. For low-hanging applications, position the breakaway downstream of retractor cables so it separates under tension rather than being held in place by the retractor.

• High-hang installations require a minimum 9" straightening hose (e.g., OPW 66H)
• Low-hang setups: install downstream of retractor cables
• Follow local codes and fuel-system schematics for final placement

Who is this product for? The OPW 68EZR-7575 is intended for fuel site operators, service technicians and maintenance teams at retail fueling locations who need a dependable, reconnectable breakaway to reduce spill risk, protect dispensers and speed post-incident recovery. It’s a practical choice for stations looking to improve safety and uptime without complex replacement procedures.

Key features at a glance:

• Die-cast Zinc (ZAMAK) body with Zytel sleeves
• Viton main seals, stainless steel spring, acetal/Delrin internal parts
• Double-poppet design for low pressure drop
• Push-twist-click reconnection; approximate 7 lb reconnection force
• Cold-weather compatible and designed for retail fueling environments